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Throughput-Tier & Hammer Wear Cost Estimator
Enter your monthly pallet volume and feedstock mix — get the recommended TCPEL tier and an estimate of annual hammer wear cost based on industry-standard wear-life rates ($0.11-0.14/ton dual-hardness alloy hammer).
Estimated Configuration
—Tons of feedstock per year
—Recommended TCPEL Tier
—Annual hammer wear cost (USD)
—Hourly throughput (t/h)
Calculation assumptions
- Pallets/month × pallet mass = monthly tonnage; × 12 = annual tonnage
- Hammer wear cost band: $0.11-0.14 per ton processed (industry-vendor consensus on dual-hardness alloy)
- Tier partition: Low <5 t/h, Medium 5-15 t/h, High >15 t/h (Cognitive Market Research)
- Throughput = annual tons / (workdays × 12 × hours/day)
