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Untuk Pabrik Pelet Biomassa & Pabrik Pakan
Penggiling Bale Industri TCPEL TCSC Disc Crusher Series
Dirancang untuk operasi yang berusaha mengubah jerami baled padat langsung menjadi bahan baku 2 ¡6 cm yang seragam. Tiga konfigurasi TCSC berskala ke tingkat pabrik pelet kecil dan menengah, menangani hingga 60 tpd.
2͕12 T/H Kapasitas
22 ج90 kW Tiga-Fase
Tidak Ada Pra-Pencacahan
98%Keseragaman Output
ARSITEKTUR SISTEM
Solution Summary · Seri TCSC TCPEL
2 Sampai 12 T/H
Bale Throughput RangeTCSC-60 / TCSC-100 / TCSC-130
22͕90 kW
Tenaga Motor Tiga FasaDrivetrain industri penggerak langsung
2 Sampai 6 cm
Ukuran Partikel SeragamPelletizer & hammer mill siap
60+ Geo
Basis Operator GlobalBiomassa & nutrisi vertikal
Mengapa Bal Terkompresi Membutuhkan Penggiling KhususSemua Peran
Penggiling bale adalah perangkat industri stasioner yang mengubah jerami baled menjadi bahan baku yang mengalir bebas dan didefibrasi untuk pabrik pelet biomassa, pretreatment biofuel, atau operasi pupuk. Jalur TCPEL TCSC menggunakan cakram geser berkekuatan tinggi memiliki serangkaian bilah sudut yang menggeser bahan baku dalam metode defibrasi kelompok terpadu untuk menangani bal bundar berdiameter 5 kaki (1,5 m) serta 3 kaki x 8 kaki persegi/bal seperti persegi, tanpa persyaratan untuk pembuka bale hulu atau mesin pra-penghancur.
Mengatasi Kemacetan Persiapan Biomassa
Ketika dipanggil untuk menjalankan pabrik pakan atau pabrik pelet ada satu masalah kronis yang terus-menerus membesarkan dirinya sendiri. Sedotan beras yang baru dibaled atau bale jerami gandum telah dibaled segar, dan memiliki nilai kepadatan kira-kira 120-200 kg/m³ karena tekanan semata-mata dari mesin baler. Sementara itu pelletizer organik di hilir yang bergantung pada peralatan untuk merobek bal secara merata mengharapkan bahan baku yang telah berhasil didefibrasi ke ukuran kurang dari 5 mm. Sebagai penghancur industri di hulu pelletizer, penggiling bale mengubah bahan baku curah menjadi format siap pelet-line yang cocok untuk produksi bahan bakar nabati dan bahan bakar biomassa. Sayangnya, Anda hanya tidak memiliki mesin di tempat yang belum bisa langsung dari keadaan baled sampai ke pelet mati. Di sinilah banyak proyek pelet kecil-ke-mid goyah. Memotong dengan tangan benang, memberi makan jerami lepas dari troli, atau membeli prosesor jerami yang dipasang di traktor, sering dirancang untuk alas ternak, terbukti menjadi solusi yang tidak memadai untuk melanjutkan throughput.
Proses Geser Empat Langkah Geser Defibrasi Longitudinal yang meningkat secara longitudinal mengekspos enzim substrat yang mengurangi penghalang lignin
TCPEL TCSC bale grinder ratchets yang memproses melalui celah dengan proses empat langkah: penghalang bale lignin utuh pada defibrasi pisau cakram intake menggeser jerami secara longitudinal ke arah daripada hanya memotong penampang bahan baku yang meningkat mengekspos luas permukaan untuk memungkinkan mikroorganisme mencerna bahan secara efisien dalam pencernaan anaerobik atau proses pemadatan terkait menjadi layak. Dalam produksi biofuel dan garis waktu produktivitas biogas optimum strategi defibrasi ini telah su1TP96Ditarisasi dalam makalah Bioenergi IEA di mana para peneliti melaporkan bahwa serat dan sel tangkai utuh menyajikan substrat yang jauh lebih kecil untuk enzim mikroba dibandingkan dengan bahan yang didefibrasi, dan dengan demikian mengurangi generasi biogas per unit bahan baku. Bertindak sebagai langkah pemrosesan industri hulu dalam rantai nilai energi biomassa, penggiling bale mengubah jerami yang hampir keras menjadi substrat yang siap untuk biorefinery untuk biomassa dan generasi biofuel berikutnya. .
TCO & Energi Optimization disc-blade mill hammermill konsumsi energi kegunaan layanan kehidupan
Dibandingkan dengan pabrik hammer yang diberi makan dengan sedotan yang sama, pabrik pisau cakram mengkonsumsi sekitar 7 hingga 12 kWh per ton throughput, sementara hammermill berukuran sama umumnya menggunakan 20-25kWh/ton- kira-kira 50-70% lebih banyak energi, dalam operasi berkelanjutan. Seperti yang dijelaskan oleh angka tunggal ini, perbedaan energi menentukan apakah penggiling bale akan menjadi ‘mewah’ yang mahal dalam sistem atau kontributor berbiaya rendah untuk waktu pengembalian yang singkat dalam operasi pelet 1.000-5.000 ton per tahun. Pengadaan yang menjalankan analisis TCO juga mencatat keuntungan umur panjang dengan mesin cakram mengingat rata-rata industri- 8-12 tahun masa pakai yang dapat digunakan versus 5-8 tahun untuk sistem penggilingan hammer- di bawah rezim pemeliharaan yang sama.
Memenuhi Permintaan Proses Seragam Spesifikasi EN ISO 17225 ukuran partikel ketahanan mekanik tahap tengah
Bagi produsen yang memproduksi berdasarkan formula standar EN ISO 17225 ج kelompok keluarga standar yang menetapkan spesifikasi untuk kualitas pelet kayu bertingkat, distribusi ukuran partikel (ISO 17830), dan daya tahan mekanis (ISO 17831-1) ج output 2-6 cm dari TCSC adalah tahap tengah; tidak begitu halus sehingga akan menyumbat pelet atau pabrik hammer dan tidak begitu kasar akan menyebabkan masalah pembungkus serat panjang dengan penghancur poros ganda pada jerami padi. Untuk produsen energi terbarukan dan program bahan baku yang berfokus pada daur ulang, tahap tengah menghasilkan “shredded” bale meal yang cukup seragam untuk pelletizer hilir atau shredder poros ganda untuk dikonsumsi yang menghasilkan keuntungan kecil namun berturut-turut untuk pabrik pelet penuh.
EN + PROC
TCPEL TCSC Series — Tiga Model Untuk 2 Sampai 12 T/h Operasi
Peralatan penggiling bale TCSC dirancang di sekitar satu elemen penggerak bersama ج sebuah cakram berputar momentum tinggi yang sebanding di sekelilingnya yang dipasang pisau geser pengganti sintetis ج skala atas atau bawah berdasarkan ukuran motor utama. Semua model TCSC dapat terus memproses bal bulat, bal persegi, atau bal longgar yang dibundel dari sistem desain cakram umpan langsung yang sama.
01
TCSC60
2-3 t/h
- Kekuatan utama: 22 kW
- Daya putar: 2.2 kW
- Ukuran output: 2-6 cm
- Jejak kaki: 2.700 × 2.000 × 2.100 mm
- Berat: 1.100 kg
Terbaik cocok: commanaman pelet biomassa komersial kecil yang menghasilkan 10-15 t/hari output pelet, koperasi pertanian, dan pabrik pakan yang memproses 1.500-3.750 ton bal per tahun.
02
TCSC100
5-8 t/h
- Kekuatan utama: 45 kW
- Daya putar: 3 kW
- Ukuran output: 2-6 cm
- Jejak kaki: 3.200 × 3.500 × 2.200 mm
- Berat: 2.000 kg
Terbaik cocok: mid-tier commanaman pelet komersial menargetkan 25-40 t/hari output pelet, operasi pra-perawatan biofuel regional, proyek feed-mill terintegrasi.
03
TCSC130
8-12 t/h
- Kekuatan utama: 90 kW
- Daya putar: 3 kW
- Ukuran output: 2-6 cm
- Jejak kaki: 3.400 × 2.600 × 2.600 mm
- Berat: 3.000 kg
Terbaik cocok: commersercial besar dan pabrik pelet industri kecil yang memproduksi 40-60 t/hari, operasi biofuel yang terintegrasi secara vertikal, dan pabrik pupuk organik besar yang memproses 10.000+ ton bal per tahun.
02
Data Teknis & Kompatibilitas
| Spesifikasi | TCSC60 | TCSC100 | TCSC130 |
|---|---|---|---|
| Daya motor utama | 22 kW | 45 kW | 90 kW |
| Kapasitas (bales) | 2-3 t/h | 5-8 t/h | 8-12 t/h |
| Kekuatan mekanisme berputar | 2.2 kW | 3 kW | 3 kW |
| Ukuran partikel akhir | 2-6 cm | 2-6 cm | 2-6 cm |
| Berat mesin | 1.100 kg | 2.000 kg | 3.000 kg |
| Dimensi (L × W × H) | 2.700 × 2.000 × 2.100 mm | 3.200 × 3.500 × 2.200 mm | 3.400 × 2.600 × 2.600 mm |
| Power supply | 3-fase listrik | 3-fase listrik | 3-fase listrik |
| Kehidupan pelayanan (khas) | 8-12 tahun | 8-12 tahun | 8-12 tahun |
* Spesifikasi seri TCSC. Rentang layanan-kehidupan berdasarkan benchmark industri disc-mill untuk operasi berkelanjutan di bawah pemeliharaan standar.
Ketiga model TCSC kompatibel dengan semua ukuran dan format bale. Throughput dalam tabel di bawah ini didasarkan pada kepadatan maksimum hipotetis bal 120-180 kg/m³ dan kelembaban 12-20%. 0,25-2,00 ekstra t/h sangat tergantung pada kemerataan kepadatan produk bale yang masuk.
| Tipe Bale | Jerami Beras | Wheat Straw | Tangkai Jagung | Misc Residu Pertanian |
|---|---|---|---|---|
| Bale bulat (diameter 1,0-1,4 m) | Ya — TCSC60+ | Ya — TCSC60+ | Ya — TCSC100+ recommended (lebih padat) | Ya — TCSC60+ tergantung kepadatan |
| Square bale (0,8 × 0,8 × 1,5 m) | Ya — TCSC60+ | Ya — TCSC60+ | Ya — TCSC100+ recommended | Ya — model dipilih oleh target t/h |
| Loose / pre-broken straw | Yes — runs at upper t/h band | Yes — upper band | Yes — upper band | Ya |
* Compatibility notes: corn stalk bales typically require the TCSC100 or TCSC130 because of higher fiber toughness and bale density. The TCSC60 handles dry rice and wheat straw at its rated capacity but slows on wet or contaminated corn stalk.
03
Operating Controls And Discharge
Each TCSC unit is programmed to produce continuous Bale Meal defribulation and feeds directly in to a manual starter control panel for cold and overload protection, and an integrally-outfitted subassembly with deflector guide arm to facilitate redirecting the output to a downstream conveyors, hammer mill, or storage bin. Hydraulic bale-handling packages are available in the TCSC100 and TCSC130 for operator convenience on heavy bale loads. Operators hold complete manual control over production rate on their end; output chute geometry is designed to sustain flow through the discharge chute at a consistent rate during continual running.
Need Help Matching A TCSC Model To Your Bale Type And Target Output?
Bale-to-Pellet Capacity Ladder — Match Your TCSC Model To Plant Output
One of the recurring pitfalls of pellet plant feasibility is over-planting for scenarios based on “performance at maximum possible rated bale throughput” rather than “anticipated realistic ‘logistically competitive’ pellet sales”. In the pioneering ROI report by Shandong Changsheng Machinery published Jan 2027, the point was made that “selling pellets is more problematic than it is to produce them” – a problem that ultimately accounts for 70% of all new commercial pellet plant shutdowns, and a source of plenty of pain for capitalists too The optimal approach to plant supplement planning and installation is to scale back the bale-pre-treatment equipment to what the calculated bale availability is actually capable of satisfying over the course of the year.
The chart below associates each TCSC model with a realistic pellet plant tier in terms of future, achievable throughput, considering the mputation of the bales to in-feed ratio for different models of pellets plants. The second column takes into account a typical conversion ratio of single throughput of raw bale delivered to those remaining as finished pellet in feed, averaging circa 60%, including moisture evaporation losses in drying, fines loss in hammer mill, as well as pelletiser process failure.
| TCSC Model | Bale t/h | Daily raw bale (8 h shift) | Daily pellet output (~60% conv.) | Annual pellet (250 days) | Recommended plant tier |
|---|---|---|---|---|---|
| TCSC60 | 2-3 | 16-24 t/hari | 10-15 t/day | 2,500-3,750 t/yr | Small commercial pellet plant |
| TCSC100 | 5-8 | 40-64 t/day | 25-40 t/day | 6,250-10,000 t/yr | Mid commercial pellet plant |
| TCSC130 | 8-12 | 64-96 t/day | 40-60 t/day | 10,000-15,000 t/yr | Large commercial / small industrial plant |
Same-Factory Full Pellet Line Integration
TCPEL makes the bale grinder as part of a complete biomass pellet production line (drum chippers, hammer mill, rotary drier, pellet machine, pellet cooler, and pellet packing machine), all designed under the same roof at the 20,000 m² Jinan plant. For an investor applying new plant capacity, this integration has two advantages. First, each subsequent step is mechanically and electrically designed to match the passage of the previous product through the TCSC, thereby eliminating the throughput-mismatch mode of failure seen in such plants when a buyer erects his own equipment from multiple vendors. Second, the spare-parts catalog and training documents are all one, so a feed-mill engineer used to the TCSC60 can easily switch to the chamfered hammer mill or matched pellet press.
DOC // SIZING ASSUMPTIONS: Pellet plant sizing assumes 8-hour single-shift operation, 250 production days per year, and ~60% mass conversion from raw bale to finished pellet. Higher utilization (two-shift operation) doubles the annual figure. Conversion ratio reference: industry pellet plant cost analysis.
Building a new biomass pellet line and want to right-size the bale grinder to your actual pellet sales pipeline?
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Disc Crusher Vs Hammer Mill Vs Twin-Shaft Shredder — Decision Matrix EN + MGR
The characteristics of Bale pre-processing equipment can be differentiated into three mechanically separate categories of disc crushers; hammer mills; twin-shaft shredders. However, potential buyers tend to purchase what is available from their nearest supplier leaving 30-50% of operating costs unrecovered over the equipment lifetime. Matrix data below encapsulates the engineering trade-offs within four cost-determining axes:
Dimension
Disc Crusher (TCSC)
Hammer Mill
Twin-Shaft Shredder
Energy consumption (kWh/ton)
7-12 (industry benchmark for disc design)
20-25 at comparable throughput
10-18 (low-speed, high-torque)
Ukuran partikel keluaran
2-6 cm uniform — pellet-line ready
under 5 cm, wider distribution; needs screen
5-20 cm coarse — needs secondary grind
Kehidupan pelayanan (khas)
8-12 tahun
5-8 years (frequent hammer replacement)
10-15 years (slow-speed wear)
Direct compressed-bale feed
Yes — no pre-shredding
No — needs upstream bale opener
Yes — but coarse output requires re-grind
Bahan yang paling sesuai
Straw bales, fibrous agricultural residues
Loose grain, dry granular biomass
Mixed waste, bulky solids, contaminated feedstock
Throughput band
2-12 t/h (TCSC range)
3-16 t/h
10-60 t/h (built for very large industrial)
Energy and particle data: industry benchmarks summarized from Jingcheng Machinery Disc Mill vs Hammer Mill buying guide (Aug 2025) and GEP Ecotech Twin-Shaft Shredder vs Hammer Mill comparison (Mar 2026).
Silver TCO Card: Disc Crusher Lifetime Cost Advantage
Over an 8-year service life, the circa 50-70% lower fuel consumption (industry benchmark 7-12kWh/ton as against the hammer mill 20-25 KWh/ton) and 1.5-2 times longer service life of the disc-blade design results in an estimated 30-45% savings in processing expense per-ton versus hammer mill options–before the savings in maintenance visits to the shearing blades versus hammer/other high-fatiguerearling components. Operators selecting between the two should weigh upfront capital cost against eight-year energy and maintenance economics: hammer mills win on first-year capex while disc crushers compound savings every year of continuous operation. For pellet plants targeting 1,000-15,000 tons of annual output, the integrated TCSC plus downstream hammer-mill arrangement is the configuration most operators converge on.
Module: 01
50-70%
Lower energy per ton vs hammer mill
Energy Efficiency / Readout
Module: 02
1.5-2×
Service life vs hammer mill
Durability & Wear / Analytics
Module: 03
~30-45%
Lower per-ton processing cost (typical 8-yr TCO)
Financial TCO / Projection
Industry average TCO comparison; actual savings depend on electricity tariff, feedstock contamination, shift utilization. Energy data source, Jingcheng Machinery 2025; Service-life range based on comparable disc-mill industry averages.
“We evaluated the TCSC disc geometry in competition with three different rotor-and-screen hammer-mill options. Each disc maintained the 2-6 cm range of particle size on rice straw, wheat straw and corn straw and maintained it at the high side of the throughput band where hammer-mills typically go wider.”
The above decision matrix is not a universal ranking. A buyer operating mixed contaminated biomass with a high acceptable contamination level may reasonably choose a twin-shaft shredder even for a course output. A small farm pelletizer refining dry grain residue may reasonably choose a hammermill for its lower capital expense. Disc-crusher equipment is clearly the winner in the typical scenario that inspires the majority of the TCSC inquiries: a small-to-mid sized commercial pellet feed plant or feed mill with baled straw at 2-12 t/hr and a preference for minimum operating cost and uniform feedstock for the downstream pelletizer.
Comparing the TCSC against a specific hammer mill or shredder model across many biomass applications?
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PROC + EN + MGR
Construction, Certifications & Where Operators Run TCPEL Bale Grinders
One common theme I hear in ag-equipment-enthusiasts and industrial-shedder or hammer-mill forums is: “they dont make them as heavy duty any more” – a complaint levied several times in bale-processor communities like ag-equipment Facebook groups. We designed the TCSC bale grinder around that exact challenge: heavy-gauge steel welded frame, hardened cutting blades large enough for continuous industrial operation, and an industrial-strength direct-drive drive-train that removes the shear-pin weakness you see in PTO-driven ag-machines.
Construction Standards
01
Frame
Welded steel construction sized for continuous 8-hour agricultural operation
02
Cutting Disc
High-strength hard-facing steel for cutting rotors and durable blades
03
Drive Train
Direct-drive 22kW / 45kW / 90kW motor (avoids PTO shaft and shear-pins)
04
Bearing
Industrial-grade ball/roller bearings for high-load consistency
05
Access
Bolted removable side cover over blades and chamber for maintenance
Certifications & Compliance Framework
ISO 9001
Manajemen Mutu
Penandaan CE
European Export Ready
EN ISO 17225
Biomass Standards
3-Phase Compatible
380 V / 50 Hz Standard
Where TCPEL Bale Grinders Run (Global Activity)
Biomass Pellet
Animal Nutrition
Bioenergy
Ag-Waste Recycling
Organic Fertilizer
Market Waste
Biomass Pellet Manufacturing
Small and mid-sized kilns in Germany, South Korea and Vietnam.
PROC + MGR
Procurement Guide — FOB Pricing, MOQ, Lead Time & Global Service
Ag equipment forums tend to exclude long distance and service response time to parts as a consideration- fast moving dealer inventory in the local market wins out over out of state spare part availability for most political constituencies. When considering a Chinese balance-shredder, how does the domestic dealer ready unit stack up on life cycle costs and response time?
[ 01 ]
FOB Pricing Factors
Price points for TCSC bale grinders are determined by the chosen model size, prices delivered to the chosen port, voltage and frequency pack, optional CE mark, and optional spare parts deal. We don’t post one figure, but determine your quantity on these six items separately each build price quote will be formed with the following selection considerations:
- Model size — TCSC60 (entry level) through TCSC130 (largest capacity)
- Voltage, frequency set — 380 V / 50 Hz standard; 60 Hz, 220 V, and 440 V types available at special request
- Spare, parts-pack — included with first year wear-blade kit, bearing kit, optional twin-disc spare kit
- EU-kompatible certificates, file — provided for import into EU; filing adds subsequent delay
- Shipping, terms — FOBchina standard; CIF, CFR transport terms, and DDP shipping types available depending on destination
[ 02 ]
Lead Time
First standard lead-time in the 45-60 days, from made-to-order confirmed to loading on ship when billed FOB China ports, TCSC60 and TCSC100. TCSC130 require addition time because the larger frame takes longer to build. During peak season (October through January in some markets), add 14 days to the quoted lead. All times noted are exclusive of ocean transit and destination customs clearance and taxing.
[ 03 ]
Minimum Order Quantity & Payment Terms
MOQ: 1 unit. Orders for 1 machine are filled on the same production line as orders for multiple units. Payment: 30% T/T on placement, 70% against B/L or L/C at sight upon delivery if the destination so requires.
[ 04 ]
Customer File System & Global After-Sales
Every TCSC unit leaving the factory is filed in the customer log with the site location, voltage setting, spare parts history, and the technical contact listed. through the regional operators and a 24 hour dedicated global technical support team and through regional partners in each major export destination. Ready-mounted spare blades and bearing kits leave the factory 10 days after the customer file records specify — without the need for re-specification of the unit.
Installation Requirements
- Electrical — 3-phase, 22 k W / 45 k W / 90 k W main motor for (model dependent) Make, confirm voltage frequency at Quotation
- Floor area — 6-9m footprint; 2-3 meters around the bale feeding head
- Sundry requirements — reinforced cement pad sized to down weight ( 1,100-3,000 kgs)
- Material handling — load bales by forklift, telehandler, grapple loader, or upstream conveyor (operator supplied); discharge often attached to a belt conveyor that feeds downstream stages
Ready for a tailored FOB quotation against a specific TCSC model and destination port?
Dapatkan Penawaran FOB
Technical Decision Support
Industrial Bale Grinder Intelligence And Selection Tools
CALC.01
Kalkulator Kapasitas Pabrik Pelet
Streamline your production target by calculating throughput requirements and operational efficiency.
TCO.02
TCO Calculator — TCPEL Disc Crusher Vs Hammer Mill
Analyze long-term operational costs and ROI comparison between different crushing technologies.
SELECT.03
Pemilih Kompatibilitas Bale × Crop
Identify the optimal machinery configuration for specific crop types and bale formats.
Pertanyaan yang Sering Diajukan
Nomenklatur dicampur sejauh pasar yang bersangkutan. Sebuah pelletizer, jerami shreader, mesin pengolahan bale, dan hammer mill semua mengacu pada mesin yang bertanggung jawab untuk menghancurkan jerami atau jerami- jerami bal. Secara konvensional, ada keseimbangan mekanis antara ukuran throughput dari produk Anda pelletize pakan atau rumah-dasi penjatahan antara (menyebabkan pekerjaan kecil, menghasilkan makanan pelet seragam untuk kasus daya industri makan perangkat lapangan traktor-mount berlabel helikopter, shredder, penggiling, atau mesin pengolahan dapat disebut hal yang sangat berbeda (makan-dasi sapi, TMR cenderung untuk tujuan yang lebih berorientasi pertanian-dasi.Sangat menyarankan bahwa peralatan TCPEL TCSC menjadi khusus dari awal sebagai perangkat pengurangan ukuran bale industri, bukan mesin pertanian traktor-pto.
Sebuah shredder biomassa dapat didefinisikan sebagai jenis peralatan umum yang mencakup salah satu mesin yang memecah bahan baku biomassa, misalnya bal jerami, serpihan kayu, residu pertanian, tanaman energi ke dalam bentuk olahan yang memungkinkan penggunaannya sebagai sumber nilai, baik untuk konversi biofuel, aplikasi massal dalam pencernaan anaerobik dan pabrik biogas, pemanfaatan massal di pabrik biogas, atau peletisasi. Mesin yang merobohkan bal adalah contoh yang lebih spesifik dari mesin penghancur biomassa, yang dirancang untuk menerima input bale. Peralatan TCSC secara langsung menerima kondisi input bale. Sistem penghancur biomassa poros kembar dioptimalkan baik untuk limbah campuran atau bahan baku kayu.
Yes. All three TCSC models can be used to process round bales up to approximately 1.0-1.4 m diameter, square bales up to 0.8 0.8 1.5 m, and loose pre-broken straw. While the key factor of throughput is dominated by the machine choice, mentioned above, the upper capacity of each model version assumes typical straw density of 120-180 kg/m³ with 12-20% moisture. Corn stalk bales tend to be denser and more abrasive than rice or wheat straws, and will perform best on the TCSC100 or TCSC130; the TCSC60 can process dry rice and wheat straw bales at rated capacity while processing less efficiently when operating on wet or contaminated corn stalk.
All three TCSC models produce a consistent 2-6 cm output. That intermediate size feeds either a downstream hammer mill or a pelletizer with appropriate die geometry.
Pricing depends on each factors including model scale and size, voltage configuration, optional CE certification, optional set of spare parts, configuration of equipment package for freight, etc. There is no generic published pricing figure, but for perspective can be offered as a general guide line: A complete power plant equipment package (including bale grinder, hammer mill, dryer, pelletizer, cooler, and packer) for a 1,000-5,000 tones/year operation is available at capital expenditure of roughly $100,000-$300,000, with the bale grinder comprising a significant portion of that outlay . The standard FOB-China lead time is 30-45 days for the TCSC60/100 and 45-60 days for the TCSC130. For pricing against your specific model of interest, destination port, and configuration, please submit an enquiry.
Select the disc-blade design (TCSC) when continuous operation handling agricultural straw and crop scrap, energy-efficient processing, and uniform 2-6 cm output to a downstream pelletizer are critical. Each disc geometry is highly efficient for agricultural straw and crop reductions across the rated throughput band, maintaining particle uniformity throughout blade mid-life wear. Industry benchmarks indicate energy consumption at approximately 7-12 kWh per ton (23-41 MJ/ton) compared to 20-25 kWh per ton (72-90 MJ/ton) for hammers mills at comparable throughput rates, offering a 1.5-2 times longer service life. Each disc mill should be the preferred choice when the input biomass is already loose granular matter under 5 cm in dimension, the desired throughput target is in the 3-16 t/h range, and initial capital expenditure is a priority over operating costs per mass processed. Several integrated pellet-production lines use the two stage process: a TCSC disc-crusher to primary break down bale separation followed by a hammer mill for secondary fine milling prior to pelletizing.
f2- Map the bale grinder to the aggregate pellet output the plant will sell, rather than the最大行理论 bale throughput. Using commonly cited bale-to-pellet conversion (approximately 60%) over a typical8 hour shift 250 working days per year: TCSC60 fits small commercial pellet plant in 10-15 t / day pellet output category (roughly 2500-3750 t / year); TCSC100 fits mid-tier commercial operations producing 25 – 40 t / day pellet (6,250-10,000 t / yr); TCSC130 fits largescalekCommercial and small industrial plants 40-60 t / day pellet (10,000-15,000 t / year) pellet.Industry investment guides note that “selling pellets is harder than making them” -select the bale grinder for confirmed pellet demand to avoid stranded throughput capacity.
peralatan TCSC secara efisien mencabik-cabik dan menangani empat kategori utama biomassa-pakan yang mendorong operasi pelet dan pakan biomassa kecil-ke-menengah: jerami padi, jerami gandum, batang jagung, residu pertanian lainnya termasuk jerami kedelai, jerami gandum hitam dan potongan rumput dari panen energi-tanaman. Setiap model TCSC dinilai untuk kepadatan dan kelembaban bale yang khas; bahan baku yang lebih padat seperti tangkai jagung atau bahan baku kepadatan tinggi lainnya menangani yang terbaik pada mesin yang lebih besar untuk meningkatkan throughput dan optimalisasi investasi modal. Untuk bahan baku tanaman energi dengan sifat serat yang secara substansial berbeda (switchgrass, miscanthus, ampas tebu), minta pengaturan pengujian sampel selama kutipan yang memungkinkan geometri diskri dan peringkat kapasitas dikonfirmasi untuk setiap bahan baku.
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